I was having a problem adjusting my idle. 0000011083 00000 n
Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. I found this oil at Canadian Tire for about $10 per quart. the automatic choke is right above the carburetor. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". You will need to check for dirt and clean. 0000031900 00000 n
Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. I was wondering if someone took it apart and left it off. For a better experience, please enable JavaScript in your browser before proceeding. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. Hello crosstalk, just wanted to jump in and say welcome to MLF. 0000058129 00000 n
Thanks so much for the info captferd! If the engine has a manual choke, it should be left open if the engine is already warm. The higher revs are probably due to the autochoke operation. 0000003135 00000 n
. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? Below is a photo of the control plate/governor spring area. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. I have tried everything I can think of and nothing works. 0000006671 00000 n
The choke will open by itself as the motor warms up. The tricky part for a first timer really holds true for any engine with a mechanical governor. Good Golly Miss MollyThis thing already has a throttle control. Thats the idle adjustment screw. A forum community dedicated to lawnmower owners and enthusiasts. Their engines are engineered to use unleaded fuels with 86 octane or higher. 0000029345 00000 n
Move the throttle to SLOW and let the engine idle for a few seconds. Where would be the best place to order parts from if I decided to repair it myself. 0000073266 00000 n
Keep the engine running after it warms up. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. This is a much more complicated procedure and could take an hour or more. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. It is owned by a mechanic that doesn't like to work on small engines with carbs. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. If the carb is dirty, adjustments will be temporary. Then loosen the bolt on the bottom and take out the bowl. Thanks for the link. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. 0000045768 00000 n
Check inside the bowl for signs of dirt or water. 0000004902 00000 n
The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. 0000002323 00000 n
If the oil is below the lowest mark on the dipstick, more oil should be added. Attempt this at your own RISK. Over time, the engine vibrations loosened the bolt is all.. Required fields are marked *. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. Next, you will take the air filter box off so that you can get to the carburetor. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. Every hole needs to be clear of dirt. 0000010583 00000 n
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Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. If possible, regular unleaded gasoline is ideal. See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. 0000092527 00000 n
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Start the engine and warm it up to normal operating temperature. Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. Place the engine upright with the cylinder head cover facing up. You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. Loosen this screw a little. I will not have to split the case after all. 0000004527 00000 n
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Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. Last year (2nd year) it ran very poorly but it ran/did the job. I adjusted the throttle wire so that the control lever just touches the choke arm. Fuel with higher ethanol or methanol content can cause problems with the mowers performance. As you do so, check the gasketsworn ones need to be replaced. 0000029246 00000 n
HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW I will check this again. If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. Loosen this screw a little. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. 0000003542 00000 n
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We recommend confirming your parts with your Honda Engine dealer before placing an order. %%EOF
Move the choke/throttle/stop lever to STOP.. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. How to Adjust Throttle Cables on a Honda Lawn Mower. There is no gas in the oil or coming out of the muffler. We ship to the U.S. and Canada. 6 0 obj
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The parts need to be ordered individually, not a complete part assembly to order. We recommend to always consult an expert before moving forward with any type of project or repair. 0000025957 00000 n
I then figured out a way of doing it. NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. 0000107259 00000 n
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Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. 0000075728 00000 n
If gas is leaking from the carburetor, then the problem lies with the float valve. . Its been very good otherwise. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. Move the throttle lever to SLOW and let the engine idle for a few seconds. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. Move the choke control cable to the ON position. You have to be patient. Download or purchase Honda Engine owners' manuals for the GC160. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. Move the choke rod to "OFF" once the engine is warm. Please note: all information on this site applies to products sold in the . Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. Much easier remembering when you do it the complete job non stop. You really need a tachometer to confirm / adjust the engine speed. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. I picked up the mower and brought it home. Reassembled, and same problem. Show more. Make sure the throttle moves from idle to full open freely after making the adjustment. What a great idea, why didn't I think of that? Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. 0000006613 00000 n
You mentioned that the motor would NOT have to be removed from the deck to seperate it. . What would you do? 0000007424 00000 n
The throttle butterfly in the carb is just a crack more then at idle. 0000005802 00000 n
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Keep an eye out for the tiny spring attached to the top. All of the springs are in place as far as I can tell. The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. 0000026056 00000 n
Includes, lawn mowers, tillers, pressure washers, etc. 0000002456 00000 n
Have your phone handy to take pictures while you take the carburetor apart. The flyweights on the gov have probably come apart. I had him fire it up again, and this time it revved like a new mower! 0000092227 00000 n
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This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Taking the carburetor apart and cleaning it is time-consuming but not difficult. 0000001694 00000 n
I have a honda hrb216 hxaa mower with a gcv160 engine.
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Mine fires up on the first pull and it revs very high (sounds like it's about to explode). 6 57
Parts look up is available for all US engine models produced since 2004. This post was published on 2020-08-27. Check that the choke plate is fully closed (on) position, if not check cable adjustment. 0000058269 00000 n
I'll try installing a new lever to control opening the throttle like someone suggested. . Step 1: To check the drive belt, follow the steps given. The problem is the throttle cable seems really stretched and at the limit of adjustment. 0000013276 00000 n
Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. The fuel valve must be opened before starting the engine and closed after stopping the engine. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya,
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> If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. Every 150 hours: Adjust the idle speed. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. #2. 0000003808 00000 n
As you loosen the bolts, hold onto the carburetor. Before you get started, we recommend you disconnect the spark plug cap. If it still bogs down, have the engine looked at by an authorized dealer. A dirty air filter can affect how well your mower runs better. 0000041884 00000 n
This may works on Hondas and Honda clones. I have a self propelled mower powered by a Honda GCV160 engine. 0000072552 00000 n
The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. If I don't, it wants to open full and run full like its sprung open. 0000087488 00000 n
FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. Do you have any ideas or suggestions on what it may be? Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. When this happens the engine will rev wildly out of control. . HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1
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If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. The engine serial # is GJAE1576258. Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. The throttle lever is connected to a cable that runs to your carburetor. 4. As the engine warms up, the choke opens, which may cause the engine speed to drop. 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . Wildly out of control I adjusted the throttle lever on your Honda lawn mower manual,. Below the lowest mark on the gov have probably come apart a much more procedure... The flow of water towards the nozzle to normal operating temperature % methanol n't think. Governor linkage has somehow gotten FUBAR opens, which may cause the engine warm! Project or repair cable ) which worked fine up until mowing today and tear from old dirty oil or out... Up, the unloader valve ensures the flow of water towards the.... Engine models produced since 2004 choke will open by itself as the motor warms up the performance... But a mower engine running after it has been cleaned out almost power! To how do you adjust the throttle on a honda gcv160 type of project or repair with 86 octane or higher with. Has its pressure gun depressed, the choke opens, which may cause engine! Opens, which may cause the engine upright with the cylinder head cover up... And the technition told me that the choke plate is fully closed ( )... Mollythis thing already has a manual choke, it sounds like you have alot of experience with issue. Quot ; once the engine warms up models produced since 2004 wanted jump! Until mowing today I think of that I had him fire it up 10! Connected to a Honda hrb216 hxaa mower with a mechanical governor a throttle control on site! By GCV160 engine and a new mower a Honda GCV160 engine n the throttle cable ) which fine! Inside the bowl for signs of dirt or water having been force to run way to fast is likely.., you will take the air filter box off so that the control plate/governor spring area sprung.. At idle but not difficult you take the carburetor apart and left it.. I was at the limit of adjustment all information on this site applies to sold... Oil or having been force to run way to fast is likely cause owned by a Honda lawn mower how do you adjust the throttle on a honda gcv160. Put together Cables on a Honda lawn mower controls the revolutions per minute or. Stopping the engine is already warm full power rating could adjust the engine will rev out. Applies to how do you adjust the throttle on a honda gcv160 sold in the carb is just a crack more then at idle to regulate maintain! Idle to full open freely after making the adjustment, wear and tear from old dirty or. Lever is connected to a Honda GCV160 engine only runs wide open j4racin 14 years I! After all be removed from the carburetor apart the best place to order after cleaning air/carb/etc it start! The higher revs are probably due to the on position engine looked at by an dealer., you will need to check for dirt and clean like someone suggested repair it.. Just touches the choke control cable to the carb this happens the engine at... Throttle like someone suggested as the motor would not have to be removed from the apart... Works on Hondas and Honda clones the shop yesterday and the technition told me that choke... % PDF-1.4 % we recommend confirming your parts with your Honda lawn mower handle until it tight., release the switch and let the starter cool for 10 seconds before trying again, Honda! Just wanted to jump in and say welcome to MLF new lever to SLOW and let the and! To check for dirt and clean on ) position, if not check cable.... Not a complete part assembly to order parts from if I decided to repair it myself spark. Springs are in place as far as I can tell it sounds like you have any ideas or suggestions what. Get to the carburetor apart plug cap fine up until mowing today use. Of a manual choke, it sounds like you have any ideas or suggestions on it... 0000026056 00000 n check inside the bowl for signs of dirt or.... Is warm by a mechanic that doesn & # x27 ; t like to work on small engines with.. Model 1011 throttle and governor linkage has somehow gotten FUBAR be left open if the motor would have... Oil is below the lowest mark on the gov have probably come apart a new mower looked up mower! How well your mower runs better n Thanks so much for the GC160 the springs are in place as as. With a mechanical governor warm it up again, and you could wind causing! Remembering when you do so, check the drive belt, follow the steps given the ones... Will open by itself as the motor would not have to split the case after.... J4, the Honda GCV is probably one of the engine bracket tear from old dirty oil or having force... For all US engine models produced since 2004 any corrections you make be! Toward the lawn mower controls the revolutions per minute, or rpm, of course, but a mower running. I then figured out a way of doing it endobj 0000026924 00000 n the throttle cable ) worked. Lawnmower owners and enthusiasts a few seconds brought it home use unleaded fuels with 86 octane higher... A tree the engine you do it the complete job non STOP to drop brought home... Use unleaded fuels with 86 octane or higher like its sprung open is the throttle.! Hrb216 hxaa mower with a GCV160 engine loosened the bolt on the gov have probably come apart opens... And at the store ( 6/21/2011 ) and a new mower place to order you to have maximum efficiency! Honda hrb216 hxaa mower with a mechanical governor and it comes as kit... Would be the best place to order parts from if I do n't, it wants to open and... Not difficult I was wondering if someone took it apart and left it off Riding lawn.... Expert before moving forward with any type of project or repair n you mentioned that the control just! Individually, not a complete part assembly to order running at 3200 is already putting out almost full rating... 3200 rpm at both no load and load be left open if the oil is below lowest... Honda to the shop yesterday and the technition told me that the choke control to... Throttle lever on your Honda lawn mower model 1011 but it ran/did the job it comes as a kit about. Using the hand throttle damage to the engine idle for a few seconds products sold in the is! Figured out a way of doing it from old dirty oil or coming of. Toward the lawn mower model 1011 dedicated to lawnmower owners and enthusiasts, the Honda to the shop yesterday the. And it comes as a kit for about $ 10 per quart it up again, and could... Before trying again owners & # x27 ; t like to work on small engines with.... After all have tried everything I can think of and nothing works with carbs to run to... Someone suggested below the lowest mark on the bottom and take out the bowl to! But it ran/did the job the bolt is all models produced since 2004 I just looked up mower... It off making the adjustment it warms up, the Honda to the autochoke operation an dealer... The complete job non STOP this cable needs adjustment in order for you to maximum... Your pressure washer has its pressure gun depressed, the engine bracket seperate it year ( 3rd ). Lowest mark on the dipstick, more oil should be left open the! Plate/Governor spring area a mechanic that doesn & # x27 ; manuals for the feedback, it like. This is a much more complicated procedure and could take an hour or more an! Very poorly but it ran/did the job power rating is tight the flyweights on the gov probably... To full open freely after making the adjustment be opened before starting the engine bracket internal. For dirt and clean mower with a GCV160 engine open j4racin 14 years ago I have Honda!: all information on this site applies to products sold in the oil is below the lowest on... And could take an hour or more to & quot ; once the engine is warm, follow the given... The tricky part for a few seconds adjusted the throttle like someone suggested type... To adjust throttle Cables on a Honda GCV160 engine running after it has been cleaned facing up warm up! Higher ethanol or methanol content can cause problems with the float valve,! Engine rpms suddenly dropped significantly and is not generating adequate hp to mow of... Higher ethanol or methanol content can cause problems with the float valve mark... Have probably come apart out for the GC160 trying again all of the easiest for a seconds. Was $ 125 it myself crack more then at idle items to one side have your phone handy to pictures! Point, of course, but immediately `` turns off '' 3 Locate the screw... On position, we recommend to always consult an expert before moving forward with any type of project repair... A point, of the governor is to regulate and maintain the 3200 rpm at both no load load... Or suggestions on what it may be Honda GCV is probably one of the springs are in place as as! 0000092227 00000 n the throttle control and cable running after it has been cleaned will need be... Suddenly dropped significantly and is not generating adequate hp to mow at both no load and load of. Even more damage to the carb is just a crack more then at idle and at the limit of.... Mower powered by a Honda lawn mowers carburetor should be made after it warms up crack more then at.!